Liebherr cranes improve material handling at precast plant

At its Hungarian site, Viastein deployed new crane systems to improve internal logistics, handling precision, and production flow.  www.liebherr.com Viastein operates in the precast concrete sector, manufacturing structural and architectural concrete elements for infrastructure and building projects. At its production facility in Hungary, the company handles heavy and geometrically complex components that must be moved safely and precisely between casting, curing, and finishing stages. Prior to the upgrade, material handling operations faced constraints related to load positioning accuracy, workflow efficiency, and operator workload. Increasing production volumes and a wider product range required more flexible and reliable lifting solutions to maintain output quality while reducing handling time and operational risk. Technical solution selected To address these requirements, Viastein implemented overhead crane systems supplied by Liebherr. The solution was designed to support the frequent lifting and positioning of heavy precast elements within confined production halls. The crane configuration was selected to provide high load capacity combined with precise control, enabling controlled movement of large concrete components during critical production steps. The system supports smooth acceleration and deceleration, reducing load sway and improving placement accuracy. Reasons for selecting the solution Viastein selected the Liebherr crane technology based on its suitability for heavy-duty industrial environments and its ability to integrate into existing plant layouts. Key selection factors included operational reliability, precise load handling, and the robustness required for continuous operation in a precast manufacturing setting. The crane systems also offered ergonomic benefits for operators, improving visibility and controllability during lifting tasks. This was particularly relevant for handling large-format concrete elements where positioning accuracy directly affects downstream production quality. Deployment and implementation The deployment was carried out at the Hungarian production site with technical support from Liebherr. Installation was coordinated to minimise disruption to ongoing manufacturing activities, allowing the plant to maintain production continuity during the integration phase. Commissioning included system calibration and operator familiarisation to ensure that the cranes could be used effectively from the start of regular operations. Operational results and benefits Following implementation, Viastein improved internal material flow and reduced handling times between production stages. More precise lifting and positioning contributed to smoother production sequences and reduced the risk of component damage during transport within the facility. Although no specific performance figures were disclosed, the upgraded crane systems objectively support higher material handling efficiency by reducing unnecessary movements, improving placement accuracy, and lowering operator workload. These factors contribute to more stable production processes and support Viastein’s capacity to manage increasing production demands. Conclusion By deploying new crane systems from Liebherr, Viastein enhanced its material handling capabilities at its Hungarian precast concrete plant. The solution addressed operational constraints related to heavy-load movement and precision handling, supporting improved production efficiency and safer internal logistics. www.liebherr.com Powered by Induportals Media Publishing