Makino India Engineering Excellence for Aerospace

Unbeatable Accuracy, Repeatability and Efficiency

Aerospace manufacturing is an unforgiving arena: tolerances are tight, materials are tough, geometries are complex, and the cost of variability is sky-high. For decades, Makino has built its reputation by turning these pressures into competitive advantages for OEMs, tiered suppliers, and agile job shops. From high‑speed aluminum airframe machining to multi‑process grinding and milling of nickel superalloys, Makino’s machines and engineering solutions deliver parts with less variability, shorter cycle times, and lower cost per component—exactly what aerospace programs demand.

“It’s not about the spec sheet’s listing, of how much or how fast you remove material. It’s about wit actually costs to remove it.”

Makino MAG-Series: Optimal for High Speed Cutting of Aluminum Parts

1. At the heart of Makino’s aluminum airframe capability is the MAG Series, purpose‑built 5‑axis horizontal machining centers (HMCs) engineered for medium to large structural components such as wing ribs, bulkheads, frames, and beams. The series has one of the broadest install bases in aerospace, reflecting a long track record of speed, accuracy, and reliability on shop floors worldwide. It’s common to see productivity gains of 30–40% when upgrading from legacy equipment to the latest MAG generation, thanks to higher spindle power, faster feed and acceleration rates, and minimized non‑cut time through smart automation and control features

Makino T-Series: Cut Titanium Faster

2. The Makino T1 5‑Axis Milling for Hard Metals Structures offers numerous capabilities to maximise utilisation and reduce non-cutting time.  The T1 platform enhances flexibility with its 155° tilting A-axis and deep-column design. Key benefits include: Full 5-sided accessibility, reducing setups and increasing accuracy. Consistent part quality, even during aggressive roughing in hard alloys like titanium and stainless steel.Efficient chip evacuation via high-pressure coolant, maintaining tool life and thermal stability. Adopters such as Dynamic NC achieved up to 50% cycle-time reductions, 5–6× tool-life improvements, and 80% labor savings.

Reliable and efficient production with 5-axis flexibility

3. a800Z & a900Z (5-Axis HMCs) for Multi-Face Precision are high-performance, 5-axis horizontal machining centers designed for complex, large-part manufacturing, especially in aerospace and heavy industries, offering exceptional rigidity, rapid tool changes, superior chip evacuation, and advanced automation for massive metal removal rates on tough materials like titanium and stainless steel, providing efficient, precise, and reliable solutions for challenging production. Optimized axis configuration for multi-face machining. High-power spindles and clear-axis configurations enable multi-face machining. Shorter tool lengths reduce deflection, increasing precision during shallow cuts. Efficient chip removal systems ensure stable performance in titanium and other alloys.

D500 – The Best accuracy in 5-axis Machining

4. The Makino DA500 and DA300 are advanced 5-axis agile vertical machining centers, with the DA300 being a compact, high-performance model for complex parts, and the DA500 being its larger sibling, offering bigger workpiece capacity (up to 800mm diameter) and expanded turning capabilities, both integrating milling/turning, high rigidity, thermal stability, and automation-ready designs for efficient production in aerospace, automotive, and medical industries. Compact design for single-setup contouring. Advantages: Smart motion control, integrated automation

Makino G5 Revolutionizes Aerospace Manufacturing

5. The Makino G5 is a 5-axis horizontal machining center designed for multi-process grinding, combining grinding with milling, drilling, and tapping in one machine to reduce setup and lead times, especially for complex parts in hard-to-machine materials like nickel alloys, featuring high precision, thermal stability (integral spindle, core-cooled screws), and powerful coolant delivery for superior finishes and tolerances.

Burn faster with less electrode wear utilizing Makino’s Special Technology  “HS-rib”

6. Makino’s EDM technologies, specifically H.E.A.T. (High-Energy Applied Technology) and the EDBV-Series (Electrical Discharge Blade and Vane) machines, are designed to address the demanding requirements of the aerospace industry by providing high speed, accuracy, and quality when machining difficult alloys. 

7. Beyond Digital Controls using Pro6 and MPmax and  Makino’s MAS‑3i brings IoT‑level visibility—“Information, Insight & Intelligence”—for utilization analytics, alarms, and data-driven improvement. Shop-wide monitoring connects operators to actionable trends in tool life, power usage, and cycle performance, sustaining first‑pass yield as rates change and mixes evolve.

8. Makino India: Local Expertise for Global Standards

Makino India delivers these aerospace technologies with application engineering, automation integration, and digital monitoring that align with Indian OEM and tier‑supplier requirements, compressing cost per part and accelerating deliveries for global programs.

From MAG3 for aluminum structures to T1 for titanium and batteries of a1 series & DA series,   unique G5, and India Made Slim & PS series are popular in Indian Aerospace Industries.

Makino India empowers manufacturers to meet international standards and compete globally.

• For Enquires: Please contact Makino India – infoindia@makino.co.in
• Do Visit – https://www.makino.co.in
  
  

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