Intelligent safety systems for accident prevention in crawler excavators

Develon introduces the E-Stop system to automatically halt machine movement when personnel are detected in high-risk zones.  na.develon-ce.com The construction industry faces persistent safety challenges due to limited visibility and complex machine workflows. To address these risks, Develon has equipped its Series 9 smart crawler excavator range with an AI-powered safety platform. The system utilizes advanced sensors and automatic braking logic to protect workers in the immediate vicinity of the machine, representing a significant shift toward proactive site safety through intelligent automation. AI-powered monitoring and obstacle detection The safety platform is built around the Smart All-Around Viewing Monitor (SAVM), which utilizes six cameras and three radar sensors to provide 360-degree environmental awareness. This configuration enables a detection range of 13 meters, allowing the system to eliminate blind spots through seven selectable viewing modes. Unlike standard motion sensors, the technology is specifically programmed to distinguish human presence from inanimate objects, preventing unnecessary operational interruptions while maintaining focus on personnel safety. Mechanisms of the E-Stop and Virtual Wall functions The system operates using defined safety zones that trigger specific machine responses based on the distance of personnel from the excavator: Yellow Warning Zone (6 meters): The system issues visual and audible alerts while automatically reducing the machine's movement speed. Red Danger Zone (4 meters): The E-Stop system automatically halts all swing and reverse movements to prevent immediate collisions. Virtual Wall: This feature allows operators to set digital boundaries, preventing the excavator from moving into high-risk areas or pre-defined collision zones. Impact on operational safety standards By integrating emergency braking logic similar to automotive safety systems, the technology provides a layer of protection that does not rely solely on operator intervention. Stephane Dieu, Product Manager at Develon, noted that the E-Stop technology offers a practical solution for improving safety standards on busy sites where operators cannot always maintain full awareness of worker locations. This automated intervention is designed to reduce the rate of serious accidents by prioritizing human detection and proactive machine control. www.develon-ce.com Powered by Induportals Media Publishing

Intelligent safety systems for accident prevention in crawler excavators

Develon introduces the E-Stop system to automatically halt machine movement when personnel are detected in high-risk zones.

  na.develon-ce.com
Intelligent safety systems for accident prevention in crawler excavators

The construction industry faces persistent safety challenges due to limited visibility and complex machine workflows. To address these risks, Develon has equipped its Series 9 smart crawler excavator range with an AI-powered safety platform. The system utilizes advanced sensors and automatic braking logic to protect workers in the immediate vicinity of the machine, representing a significant shift toward proactive site safety through intelligent automation.

AI-powered monitoring and obstacle detection
The safety platform is built around the Smart All-Around Viewing Monitor (SAVM), which utilizes six cameras and three radar sensors to provide 360-degree environmental awareness. This configuration enables a detection range of 13 meters, allowing the system to eliminate blind spots through seven selectable viewing modes. Unlike standard motion sensors, the technology is specifically programmed to distinguish human presence from inanimate objects, preventing unnecessary operational interruptions while maintaining focus on personnel safety.

Mechanisms of the E-Stop and Virtual Wall functions
The system operates using defined safety zones that trigger specific machine responses based on the distance of personnel from the excavator:
  • Yellow Warning Zone (6 meters): The system issues visual and audible alerts while automatically reducing the machine's movement speed.
  • Red Danger Zone (4 meters): The E-Stop system automatically halts all swing and reverse movements to prevent immediate collisions.
  • Virtual Wall: This feature allows operators to set digital boundaries, preventing the excavator from moving into high-risk areas or pre-defined collision zones.
Impact on operational safety standards
By integrating emergency braking logic similar to automotive safety systems, the technology provides a layer of protection that does not rely solely on operator intervention. Stephane Dieu, Product Manager at Develon, noted that the E-Stop technology offers a practical solution for improving safety standards on busy sites where operators cannot always maintain full awareness of worker locations. This automated intervention is designed to reduce the rate of serious accidents by prioritizing human detection and proactive machine control.

www.develon-ce.com

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