Excavator improves scrap handling productivity

Vijayalakshmi Metal Sdn. Bhd. deploys Volvo CE EC210 to enhance efficiency, stability, and operator performance in scrap yard operations.  www.volvoce.com Vijayalakshmi Metal Sdn. Bhd. operates in the scrap metal processing sector, where daily activities include lifting, sorting, and transporting heavy and irregular materials. These operations require machines capable of delivering consistent performance under demanding conditions. The company aimed to improve yard productivity, streamline material flow, and enhance operator working conditions. Key challenges included maintaining stability while handling large scrap loads, ensuring precise control with attachments, and reducing inefficiencies in repetitive handling cycles. To address these needs, the company sought a machine that could combine hydraulic performance, attachment compatibility, and operator comfort, while supporting long operational hours with minimal downtime. Solution: Configured Excavator for Scrap Handling To meet its operational goals, Vijayalakshmi Metal selected the New Generation EC210 excavator from Volvo Construction Equipment. The 21.6-tonne machine was configured with a magnet attachment, enabling efficient handling of ferrous scrap materials. Its operating weight contributes to machine stability, allowing the use of larger attachments—up to 1.2 metres—without compromising balance or control. The excavator’s hydraulic system ensures smooth and responsive movements, which is critical for precise material positioning and continuous workflow in scrap yard environments. The configuration reflects a targeted adaptation of standard construction equipment to a specialised industrial application. Deployment: Integration into Daily Scrap Processing Workflows The EC210 was introduced into daily operations, where it performs a central role in lifting, sorting, loading, and moving scrap materials across the yard. Its integration enabled more consistent handling cycles and reduced interruptions during material transfer. The compatibility with magnet attachments simplified scrap collection and segregation processes, improving throughput efficiency. Operator-focused features such as intuitive controls, good visibility, and a stable cab environment supported a smoother transition and reduced the learning curve during deployment. Results: Higher Productivity and Improved Operator Performance The implementation led to measurable operational improvements, particularly in material handling speed and workflow consistency. The machine’s stability and hydraulic precision contributed to safer and more controlled operations, especially when handling large or irregular scrap loads. Operator comfort improvements reduced fatigue during long shifts, supporting sustained productivity levels. In addition, the excavator has demonstrated reliable uptime, ensuring continuity in high-demand processing environments. From a business perspective, the investment aligns with Vijayalakshmi Metal’s objective to modernise its equipment fleet and improve long-term operational efficiency. The early performance results also support potential future expansion of similar configurations within the fleet. Conclusion By deploying a purpose-configured excavator, Vijayalakshmi Metal successfully addressed key challenges in scrap handling operations. The combination of hydraulic performance, machine stability, and operator-focused design demonstrates how adaptable construction equipment can support specialised industrial processes and improve overall productivity. Edited by an industrial journalist Sucithra Mani with AI assistance. www.volvoce.com Powered by Induportals Media Publishing